The MOT Files

Known faults, from the test record

Volvo XC40 common problems

What fails on the Volvo XC40 at MOT, which parts are behind it, and how each model year compares. From 88,732 DVSA test records.

Data updated

Quick answer

The Volvo XC40's most common MOT problems are tyres, brake pads and shoes, wiper blades and washers, recorded in 62.3%, 36.2% and 7.3% of failed tests respectively. By model year, 2022 cars pass most often (91.8%) and 2018 cars least (87.3%), though most of that gap is age. Every figure here is what testers recorded, not what owners reported.

A “common problems” list is usually a forum thread: whoever had the worst day writes the longest post. This one is built the other way, from every Volvo XC40 that took an MOT last year and what the tester wrote down. It cannot see breakdowns, electrical gremlins or a gearbox that hunts, because the test does not check those. What it can see, it sees across 88,732 cars.

By component

What wears out on a XC40

Failure items grouped by the part behind them, with the share of failed Volvo XC40 tests recording each. A part can carry several DVSA wordings; they are listed beneath. One failed test often lists several items, so shares do not sum to 100%.

  1. 1.Tyres

    62.3% of failed tests

    Tread wears with every mile and sidewalls age and take kerb damage; the legal minimum is 1.6 mm across the central three-quarters.

    • “A tyre seriously damaged” — explained29.5%
    • “Tyre tread depth not in accordance with the requirements” — explained17.4%
    • “A tyre cords visible or damaged” — explained8.7%
    • “A tyre seriously damaged” — explained2.9%

    Across all cars, tyres failures run at a similar rate at every age, because they are replaced on a cycle rather than wearing out with the car. How long tyres last

  2. 2.Brake pads and shoes

    36.2% of failed tests

    Friction material wears with use; the MOT limit is 1.5 mm and a pad that thin is close to metal on metal.

    • “a brake lining or pad worn below 1.5mm” — explained35.3%
    • “Brake lining or pad worn down to wear indicator” — explained1.0%

    Across all cars, brake pads and shoes failures run at a similar rate at every age, because they are replaced on a cycle rather than wearing out with the car. How long brake pads and shoes last

  3. 3.Wiper blades and washers

    7.3% of failed tests

    Rubber blades harden and split within a year or two; washer jets block and pumps fail.

    • “Wiper blade missing or obviously not clearing the windscreen” — explained6.2%
    • “Windscreen washers not working or not providing sufficient fluid to clear the windscreen” — explained0.7%
    • “Windscreen washers not working or not providing sufficient fluid to clear the windscreen” — explained0.4%

    Across all cars, wiper blades and washers failures run at a similar rate at every age, because they are replaced on a cycle rather than wearing out with the car. How long wiper blades and washers last

  4. 4.Brake discs

    4.6% of failed tests

    Discs thin with each pad set and pit or corrode when lightly used; failure is for significant wear, fracture or insecurity, advisory for surface condition.

    • “Brake disc or drum significantly and obviously worn” — explained3.3%
    • “Brake disc or drum excessively weakened, insecure or fractured” — explained0.8%
    • “Excessive fluctuation in brake effort through each wheel revolution.” — explained0.6%

    Across all cars, brake discs failures climb 3-fold between three and fifteen years, peaking at 12–14 years. How long brake discs last

  5. 5.Engine management

    3.3% of failed tests

    The MIL lamp lit is a failure in itself, whatever the stored code; the fault codes section explains what lies behind it.

    • “Engine MIL illuminated indicating a malfunction” — explained2.1%
    • “Engine MIL illuminated indicating a malfunction” — explained1.3%

  6. 6.Driveshaft gaiters

    3.0% of failed tests

    The rubber boot over each CV joint splits with age and flexing, then throws grease and lets grit destroy the joint.

    • “A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc” — explained3.0%

    Across all cars, driveshaft gaiters failures climb 21-fold between three and fifteen years, peaking at 15+ years. How long driveshaft gaiters last

  7. 7.Suspension arms and mountings

    2.9% of failed tests

    Arms bend on impact and mountings corrode into the body; a corroded mounting is a structural item and fails as one.

    • “A suspension component fractured or likely to fail” — explained2.9%

  8. 8.Bulbs and lamps

    2.5% of failed tests

    Filament bulbs simply expire; the cheapest and most avoidable failure on the test, and one of the most recorded.

    • “An obligatory rear fog lamp missing, or a front or rear fog lamp inoperative or in the case of a multiple light source more than 1/2 not functioning” — explained1.0%
    • “A headlamp cleaning device inoperative in the case of LED or gas discharge systems (HID)” — explained0.9%
    • “An obligatory rear fog lamp missing, or a front or rear fog lamp inoperative or in the case of a multiple light source more than 1/2 not functioning” — explained0.5%

    Across all cars, bulbs and lamps failures climb 15-fold between three and fifteen years, peaking at 15+ years. How long bulbs and lamps last

By registration year

XC40 problems by year

MOT pass rate for Volvo XC40 cars by the year they were first registered, from years with at least 1,000 tests. Every car in a row is the same age, so the rate is raw. Neighbouring years differ by a year of wear — a step of a point or two is age. No single step here is large enough to point at a generation change.

201887%
201987%+0.0
202090%+2.7
202191%+1.0
202292%+0.8

Last column: change on the previous year, in points. Years registered within the last three years have not yet been tested and are not shown.

Before it fails

What testers warn XC40 owners about

Advisories are the same parts a year or two earlier. Share of all Volvo XC40 tests carrying an advisory for each.

Go deeper

The rest of the XC40 file

Common questions

What are the most common problems with a Volvo XC40?
Going by what fails the MOT, tyres (recorded in 62.3% of failed tests), brake pads and shoes (recorded in 36.2% of failed tests), and wiper blades and washers (recorded in 7.3% of failed tests). These are the items testers actually record across 88,732 tests, not reports from owners, so they describe what goes wrong at the point where it has to be fixed.
Which Volvo XC40 year is the most reliable?
By MOT pass rate, Volvo XC40 cars registered in 2022 do best at 91.8% and 2018 cars do worst at 87.3%. Most of that ordering is simply age — newer cars pass more — so read the year table for steps larger than a couple of points between neighbouring years; those mark a change in the cars rather than the calendar.
Is the Volvo XC40 reliable?
The Volvo XC40 passes 90.0% of MOTs unadjusted; its fleet is too narrow in age or mileage for a fair national comparison. An MOT measures roadworthiness on the day rather than breakdowns or running costs, so this is a reliability measure in the narrow sense: how often the car meets the legal standard, and what stops it.
What should I check when buying a used Volvo XC40?
Start with what fails most: tyres, brake pads and shoes, wiper blades and washers. Then read the car's own MOT history for advisories carried year to year without repair — the model tells you what to expect, the history tells you whether this owner dealt with it.

Analysis built from DVSA data of